Introduction of diamond wire sawing:
When faced with the problem of removing large sections of Heavily Reinforced Concrete in complex situations where access is restricted such as a Bridge Deck or the removal of Columns and Beams, where depth and speed of cut are critical, Diamond Wire Sawing provides the solution and has been extensively used by Core Cut on some of the UK’s largest projects. Diamond Wire Sawing using High Cycle Electric or Hydraulic Equipment is the fastest and most versatile means of cutting Heavily Reinforced Concrete. The Wire Saw easily handles the thickest sections of all construction material with cutting rates in excess of 1m2/hour achievable and the ability to cut circular openings up to 2500mm diameter leaving clean straight and smooth cut surfaces with no damage to the remaining structure. Wire Sawing Remote Controlled Operation l Non-Percussive l Smooth Cut Face l Unlimited Cutting Depth l Horizontal, Vertical and Angled Cutting of Circular Openings up to 2500mm diameter l Quiet and Fumeless l Fast and Flexible l Plunge Cutting Facility Allowing Blind and Rebated Openings to be Formed l Safe Remote Controlled Operation l Full Range of Case Studies Available l Fully Trained CSCS Accredited Operators l Fully Equipped Mobile Workforce Covering the UK and Europe
Diamond Wire Sawing was traditionally used for many years in the quarrying trade, however the technique has been perfected for use in the Concrete Cutting industry.
Using this technique, a diamond-infused wire is fed through a sequence of guide pulleys and passed through or around the section of concrete that needs cutting and then formed into a loop. The wire loop is then pulled continuously through the concrete section until the cut is accomplished.
Diamond Wire Sawing is the perfect technique when confronted with the issue of removing substantial areas of heavily reinforced concrete in complex situations where there is limited access such as a bridge deck or the removal of columns and beams, where depth and speed of cut are imperative.
Diamond Wire Sawing that uses High Cycle Electric or Hydraulic Equipment is by far the quickest and most flexible method of cutting concrete that has been heavily reinforced. The Wire Saw is able to cut even the thickest sections of all construction material. Corecut's team of Wire Sawing experts can achieve cutting rates in excess of 2sqm per hour and can also cut circular openings up to 2500mm diameter producing clean, straight and smooth cut surfaces with no damage to the remaining structure.
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Parameters of diamond wire sawing:
|Wire saw wheel Parameters||Hydraulic Pump Station Parameters|
|wire drive mode||hydraulic||rated output power||22/25kw|
|mode type||HM-40/80||working voltage||380v50Hz|
|minimum input power||25HP or 33HP||hydraulic pump station||gear pump|
|output shaft speed||350/940/1300r/min||motor working flow||40-100L/min|
|maximum wire length||18m||working pressure||15-20Mpa|
|feeding method||fully hydraulic||oil tank volume||16L|
|Wire saw wheel||64kg||weight||98kg|
|cutting type||transverse cutting||longitudinal cutting||both directions|